XINYU HUACHUANG Hydroprocessing Pilot Reaction Units give your pilot-scale hydroprocessing work the control and confidence it needs. Built for continuous or semi-continuous testing of hydrogen-involved reactions, they support catalyst screening, process optimization, material balance studies, and scale-up verification—with precise regulation of temperature, pressure, hydrogen flow, and liquid feed. Rely on XINYU HUACHUANG to turn pilot test data into scalable process decisions.
Hydroprocessing pilot reaction units are integrated pilot-scale systems used to study reactions that involve hydrogen and liquid or gaseous feeds under elevated pressure and temperature. These units typically include a high-pressure feed section, hydrogen supply and mixing system, reactor section, heating and temperature control system, high-pressure separation, product collection, instrumentation, safety interlocks and data acquisition.
They are suitable for evaluating catalyst performance, reaction stability, hydrogen consumption, product distribution and long-term operation under conditions closer to industrial practice than small laboratory reactors.
Hydroprocessing pilot reaction units are widely used in petroleum refining, petrochemical processing, new energy-related fuel development and specialty chemical research. Typical application areas include hydrotreating, hydrocracking evaluation, hydrogenation process development, catalyst life testing, feedstock adaptability studies and process parameter optimization.
They can also support research on heavy oil upgrading, bio-oil hydrogenation, waste oil treatment, aromatic saturation, impurity removal and other hydrogen-involved processes. When the process involves high pressure, flammable gas, corrosive media or long-term continuous operation, a well-designed pilot unit helps reduce scale-up risk and improve data reliability.
XINYU HUACHUANG, as an original manufacturer of chemical pilot equipment, has practical experience in design, engineering integration and customized system supply. Working directly with the manufacturer brings clearer technical communication, more accurate process matching, flexible configuration and responsive after-sales support. In addition to Hydroprocessing Pilot Reaction Units, we also provide Pilot-Scale Reaction Evaluation Units, High-pressure and Adsorption-Desorption Reaction Units, and Batch and Continuous Distillation Units. If your project requires special pressure ratings, materials, automation, safety protection or separation configuration, we can develop a tailored proposal based on your process requirements.
After process requirements are confirmed, our team reviews the reaction conditions, material compatibility, safety requirements and control logic, and then prepares a configuration proposal. Once the design is approved, the system enters fabrication, assembly, instrumentation installation and internal inspection.
Before delivery, we check the equipment appearance, piping connections, instrument functions, safety devices and accessory list. Documentation such as drawings, operation manuals and packing lists can be provided according to customer needs. For international customers, export packaging, shipping coordination and technical documents can be arranged according to the agreed contract terms.
They can support hydrotreating evaluation, hydrogenation testing, catalyst screening, process optimization, long-run stability tests and small-batch pilot verification, depending on the configured reactor, separation and control system.
Yes. The unit can be configured according to feedstock properties, hydrogen flow requirements, temperature and pressure range, expected throughput, product collection method and automation level.
Typical safety considerations include pressure relief devices, interlock protection, gas detection, emergency shutdown functions, leak-tight piping design and safe separation of high-pressure and low-pressure sections. Detailed safety configuration should be confirmed during technical review.
Yes. As the original manufacturer, we provide technical consultation, operation guidance, spare parts supply and after-sales service. For customized pilot units, we can also support customers with configuration confirmation, commissioning advice and maintenance recommendations.
