Whether you are conducting catalyst life assessment, reaction condition screening, or process scale-up validation at the pilot scale, XINYU HUACHUANG's pilot-scale fixed-bed reaction apparatus is purpose-designed to match your actual experimental scenarios. It delivers stable and precise control performance along with highly repeatable data, helping you avoid common experimental deviations and keep your R&D progress advancing as scheduled.
A Pilot-scale fixed-bed reaction apparatus is a specialized system used to study chemical reactions and assess the performance of catalysts under controlled conditions. It allows researchers and engineers to simulate real-world reaction environments, measure reaction kinetics, and optimize process parameters. Whether you're developing new catalysts or scaling up a chemical process, this apparatus provides the precision and flexibility needed for reliable results.
You can first clarify your core process boundaries, including reaction type, catalyst loading, reactor inner diameter, temperature and pressure range, GHSV/LHSV, gas-liquid ratio and the required data accuracy. Then XINYU HUACHUANG will recommend a targeted configuration, covering single-tube or multi-tube structure, isothermal or adiabatic operation, fixed bed or trickle bed mode, and it is equipped with optimized reactor internals, multi-point temperature measurement and segmented heating functions to minimize channeling and wall effect. The whole system can integrate feeding, preheating/mixing, gas-liquid separation, condensation, online GC-MS equipment, PLC/DCS control system, safety interlock and tail gas treatment unit on the same skid, ensuring stable and traceable data that is suitable for subsequent scale-up. Meanwhile, XINYU HUACHUANG also provides other types of experimental equipment, including Reaction and Catalyst Evaluation Unit, Laboratory distillation apparatus, Skid-mounted distillation unit and so on.
Our Pilot-scale fixed-bed reaction apparatus is designed with precision and versatility in mind. Here are some of the key features and specifications:
For detailed specifications, please refer to the table below:
| Parameter | Specification |
|---|---|
| Temperature Range | Ambient to 800°C |
| Pressure Range | Up to 100 bar |
| Reactor Material | Stainless Steel, Hastelloy, or Custom |
| Flow Control Accuracy | ±1% of full scale |
| Data Logging | Real-time with USB/Network export |
| Safety Systems | Overpressure relief, E-stop, leak detection |
The Pilot-scale fixed-bed reaction apparatus is widely used in various industries, including:
At XINYU HUACHUANG, we follow a stringent production process to ensure the highest quality of our Pilot-scale fixed-bed reaction apparatus. Each unit undergoes rigorous testing, including pressure tests, leak checks, and calibration of all control systems. Our manufacturing facility adheres to international standards, and every component is sourced from reputable suppliers. Before shipment, each unit is inspected and tested to ensure it meets our strict quality criteria.
Yes, our Pilot-scale fixed-bed reaction apparatus is highly customizable. We can tailor the reactor type, materials, and control systems to meet your specific experimental requirements.
We offer comprehensive technical support, including installation guidance, operator training, and remote assistance. Our team of engineers is available to help troubleshoot any issues and ensure optimal performance of your apparatus.
Delivery time depends on the customization requirements and current production schedule. Typically, standard units are delivered within 8-12 weeks, while customized units may take longer. We will provide a detailed timeline upon order confirmation.
Yes, we provide after-sales service, including regular maintenance, spare parts supply, and software updates. Our goal is to ensure your apparatus operates smoothly throughout its lifecycle.
