Multi-Channel Reaction Evaluation Pilot Unit

The XINYU HUACHUANG Multi-Channel Reaction Evaluation Pilot Unit is an advanced, high-throughput laboratory and pilot-scale system engineered to accelerate R&D in heterogeneous catalysis. Designed to maximize testing efficiency, this unit integrates multiple independent parallel reaction channels into a single footprint. It allows researchers to simultaneously evaluate different catalyst formulations or varying operating conditions under identical parameters. Equipped with precise mass flow controllers, multi-zone heating, and intelligent PLC automation, the Multi-Channel Reaction Evaluation Pilot Unit significantly reduces experimental cycles while ensuring highly reproducible, comparable data for industrial scale-up.

Working Principle

● Core Mechanism: The unit operates on a parallel plug-flow principle. Reactants are precisely metered via mass flow controllers and distributed into multiple independent reactor tubes. The gas-solid or liquid-solid reactions occur within the fixed catalyst beds, and products are analyzed online to evaluate conversion rates and selectivity.

● Reactor Materials: To accommodate diverse chemical environments, we offer premium reactor materials including high-purity Quartz (for corrosion resistance and visibility), SS316L (for standard high-pressure applications), Hastelloy, and Inconel (for extreme high-temperature and highly corrosive conditions).

● Process Integration: This versatile Multi-Channel Reaction Evaluation Pilot Unit pairs seamlessly with various catalytic processes, including selective catalytic reduction (SCR), Fischer-Tropsch synthesis, methanol-to-olefins (MTO), VOC oxidation, and biomass gasification. It also integrates flawlessly with online analytical instruments like GC, FTIR, or MS for real-time multi-channel data acquisition.

Technical Specifications

How to Match Your Testing Requirements with Our Unit

● Define Your Process: Clearly identify the reaction type (e.g., highly exothermic, high-pressure hydrogenation) to determine the required temperature, pressure, and reactor material.

● Channel Quantity: Determine your required testing throughput. We can customize the unit with 4, 6, 8, or more parallel channels based on your specific laboratory R&D needs.

● Parallel vs. Series: Choose parallel operation for comparing different catalysts under identical conditions. Choose series connection if you need to simulate multi-stage industrial reactors or study intermediate products.

● Analytical Needs: Determine the number of sampling points. Multi-channel reactors require a multi-port sampling valve or dual GCs for simultaneous online analysis.

● Scale-Up Consideration: If future scale-up is planned, select a reactor diameter and catalyst bed volume that aligns with your pilot-plant dimensions to ensure kinetic data transferability.

Product Comparison

Why Choose Us

● Direct Factory Pricing: As the original manufacturer, we eliminate middlemen, offering highly competitive pricing without compromising on quality.

● Deep Customization Capability: From reactor metallurgy to control logic, our engineering team tailors every detail to your specific catalytic research needs.

● Industrial-Grade Reliability: Built with top-tier components (e.g., premium MFCs, industrial PLCs) and rigorous factory testing, ensuring long-term stability for unattended 24/7 operation.

● Comprehensive After-Sales Support: We provide lifetime technical support, English video tutorials, and remote troubleshooting via video calls to ensure your R&D never stops.

● ISO-Certified Quality: Every unit undergoes strict pressure testing, leak detection, and temperature uniformity calibration before shipment, backed by our ISO quality management system.

After-Sales Service & Support

At XINYU HUACHUANG, we are committed to providing comprehensive and reliable after-sales support to ensure the continuous and efficient operation of your equipment. Our dedicated service team is always ready to assist you.

Comprehensive Warranty Coverage

We proudly offer a two-year warranty for our equipment. During this period, we provide free maintenance and repair services for any quality-related issues, excluding those caused by improper operation, unauthorized modifications, or force majeure. For equipment beyond the two-year warranty period, we continue to offer lifelong maintenance services, charging only the cost of replacement parts and labor.

Rapid Response Mechanism

We offer 7×24 hours professional engineering telephone support. Upon receiving a fault notification, our technical team will respond within 24 hours and provide a viable solution. If on-site service is required, our professional engineers will arrive at your facility within one week. In special circumstances where the equipment cannot be repaired, we will unconditionally replace it with a new unit or provide a substitute unit during the two-year warranty period, or take necessary measures to restore normal operation.

Frequently Asked Questions (FAQ)

Q1: What is the advantage of the multi-channel parallel design?

A: Operating on a parallel plug-flow principle, the unit distributes reactants into multiple independent reactor tubes, so several catalyst formulations or conditions can be evaluated at the same time. This greatly improves screening efficiency and keeps data fully comparable.

Q2: How are the reactants metered and distributed into each channel?

A: Reactants are precisely metered via mass flow controllers and distributed into each independent reactor tube. Gas-solid or liquid-solid reactions occur within the fixed catalyst beds, with products analyzed online for conversion and selectivity.

Q3: What reactor tube materials are available?

A: We offer high-purity quartz for corrosion resistance and visibility, SS316L for standard high-pressure applications, and Hastelloy or Inconel for extreme high-temperature and highly corrosive conditions.

Q4: Which catalytic processes can this unit support?

A: The unit pairs seamlessly with selective catalytic reduction (SCR), Fischer-Tropsch synthesis, methanol-to-olefins (MTO), VOC oxidation, and biomass gasification processes.

Q5: Can the products from all channels be analyzed online?

A: Yes. The unit integrates flawlessly with online instruments such as GC, FTIR, or MS for real-time multi-channel data acquisition, so conversion rates and selectivity of every channel are recorded simultaneously.